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Photo Credit: Dow India

























                          Dow India                                            Covestro
                          Futuristic Product for a                             Refrigeration and Insulation,
                          Sustainable Future                                   the Biodegradable Way

                          The 14th Sustainability Development Goal
                          aims to “prevent and significantly reduce            Aniline production, which is
                          marine pollution of all kinds, in particular         growing at 5% p.a., currently
                          from land-based activities, including marine         stands at five million metric tons
                          debris and nutrient pollution.” One of the           annually. With a production
                          ways of enabling this in the packaging               capacity of about one million
                          industry is by phasing out non-recyclable            metric tons, Covestro is amongst
                          multilayered plastics that are finding their         the leading producers. The
                          way in landfills and water bodies, including         company requires aniline as a
                          oceans.                                              precursor for rigid polyurethane
                                                                               foam, a highly efficient insulating
                          To this recommendation, Dow Packaging and
                                                                               material used in buildings and
                          Specialty Plastics (DP&SP) business proposes         refrigeration systems.
                          mono material – PE-PELaminate. The PE-PE
                          laminate is aesthetically similar and provides       Being able to derive aniline from
                          functionality equivalent to multi-material           biomass is a key step towards
                          packages. However, since this laminate is            making the chemical and plastics
                          made from one polymer it can be recycled             industries less dependent on
                          completely. The other key aspect of this             fossil raw materials and market
                          solution is converters can use their existing        fluctuations. The process uses
                          machinery set up to manufacture this                 renewable raw materials and
                          recyclable laminate with same productivity           produces aniline with a much
                          norms as achieved in conventional multi-             better CO  footprint than that
                                                                                       2
                          polymer laminates.                                   manufactured with standard
                                                                               technology. This also enables
                          Over the last 18 months, DP&SP has worked            Covestrocustomers to markedly
                          across the value chain to generate confidence,       improve the CO  footprint of their
                          acceptability and commercialization of mono-                     2
                          material packaging solution. We worked with          aniline-based products. And the
                          brand owners to identify key SKUs, critical          reactions would take place under
                          from a market acceptance perspective, and            milder conditions.
                          with packaging converters for developing
                          packaging as per needs of brand owners. So
                          far, the product has been developed with more
                          than 10 packaging converters and 1 SKU has
                          been commercialized with Tata Salt - one of
                          the largest edible-salt brands in India. The
                          LCA assessment for these commercialized
                          products is yet to be completed.









                                                                                          Chemistry Everywhere   41
                                                                                          In Pursuit of Sustainable Development
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